Plasma Spraying

Plasma sprayed coatings have excellent metallographic quality as well as optimal combinations of density, hardness, and bond strength.  In plasma spraying, gases such as argon, helium, hydrogen or nitrogen are passed through an electric arc inside a torch. The gas molecules dissociate and recombine, producing an extremely hot (over 15,000°C), high velocity stream, or "plasma". Powdered coating material is automatically injected

Picture

into the hottest zone of the plasma, which melts and atomizes the particles. The droplets are then propelled towards the target surface (substrate) and bond to it. The high temperatures in plasma spraying enable the use, not only of metals and alloys, but also of ceramics, carbides and other high melting point materials. NCT uses plasma spraying in many applications, including wear resistant carbide and thermal barrier coatings for aircraft engines and exhaust systems, and also in the manufacture of our ceramic coated rods.